The new Series D2 funding will advance construction of Ascend Elements’ Apex 1 facility in Hopkinsville, Kentucky, which will be North America’s first sustainable cathode precursor (pCAM) manufacturing facility, slated to open in early 2025.
When complete, the 1-million-square-foot facility will produce sustainable pCAM and CAM (cathode active materials) for up to 750,000 electric vehicles per year. The project is supported in part by US Department of Energy and the Bipartisan Infrastructure Law (BIL).
pCAM and CAM are engineered materials made to precise microstructure specifications for use in electric vehicle batteries. While most of the world’s pCAM and CAM are made in China from primary (mined) metals, US-based Ascend Elements is commercializing an efficient method to make sustainable pCAM and CAM from black mass, the traditional output of lithium-ion battery recycling facilities.
The patented Hydro-to-Cathode direct precursor synthesis process eliminates several intermediary steps in the traditional cathode manufacturing process and provides significant economic and carbon-reduction benefits.
Studies such as Ma et al. (2021) have shown Ascend Elements’ recycled battery materials perform as well as similar materials made from primary (mined) sources.
